Foam-in-Place Moulding

A process that produces specifically designed cushions for ultimate protection and efficiency.

What is Foam-in-Place Moulding?

Foam is dispensed into a carton lined with high-strength film and a second sheet of film is placed over the product and more foam is dispensed to form a mould, see image below.

A second sheet of film is placed over the product and more foam is dispensed. The customer receives their product undamaged. See images below.

Examples of foam-in-place moulding

What our customers say…

I have just received my order. The boxes are really nice and sturdy. Very satisfied, and really glad I ordered from you guys.

Sofia

“I just wanted to say that I got the boxes and they are great! Thanks for all your help. You’ve been super helpful from the start to the end. Hopefully I need more boxes very soon!”

Claudia Pape

Can I take this opportunity to thank you and your colleagues for the excellent service you have provided. The crate was manufactured to a high quality and complied with the Kodak specification and drawings.

The outbound and return transport was similarly managed to a high level of service quality with excellent communication throughout and with due consideration to our demand for rapid delivery to the vendor in the US and return to our factory in Harrow, so that we could meet planned project dates.

Abid Khalil - Kodak

We were very impressed with the crates supplied to us and the items have now gone to the US. I just wanted to forward on feedback from our employees and my management.

They loved the crates and were impressed with the quick turn-around. Your driver was extremely friendly and helpful.

It was a pleasure dealing with yourselves and we look forward to ongoing business

Jarrod Field - HORIBA UK Mechanical Design Engineer

The viola arrived in perfect condition this morning via FedEx. The packing was very nicely accomplished. As a professional musician, I always appreciate it when I hear something which is well-prepared and well-executed. If what you all did was a performance, I’d give you a standing ovation!

Thank you, thank you, thank you!

Mark Pfannschmidt

Yesterday the package arrived. It worked very well. We would like to give you a big praise for the packaging and the problem-free implementation.

Jana Lazic

Wow! I am very impressed by your service! My canteen arrived yesterday in less than 24 hrs. The packaging was amazing and not a scratch on the canteen, thank you for all your prompt follow up of my concerns before during and after the process. As you know it was not the dollar value of my canteen but the sentimental value. Also there was no customs duty.

Ruth McGee

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High Performance Packaging Foam. Our most popular foam packaging material.
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Polyurethane

polyurethane foam packing

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J.C.Taylor Case Study

See how we helped J.C. Taylor design and build bespoke cases for an international exhibition.
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ON-SITE PACKING

Men packing items in a wooden crate

We can deliver cases to site and begin the packaging process with you, at your chosen location.
See more >

"Quality boxes and cases made just for you."